1. The item total has 10 pcs, the raw material size is 127*25
2. Raw material is SUP9
3. The free arch is 140±5mm, the development length is 1740(870+870)
4. The painting use electrophoretic painting
5. We also can produce base on client's drawings to design
6. This type of leaf spring is suitable for the Mack SWD, SS, SWDL, SWS, Titan GU7/GU8
Evaluating heavy-duty leaf springs involves weighing their advantages against their drawbacks. These springs are highly valued for their ability to enhance support, stability, and a vehicle's load-bearing capacity. However, they also come with notable disadvantages.
One primary concern is the potential increase in vehicle rigidity, especially noticeable under lighter loads. This could result in a less comfortable ride for passengers, potentially compromising overall comfort. Additionally, the added weight of heavy-duty leaf springs can have a negative impact on fuel efficiency and vehicle performance, potentially reducing traction on uneven surfaces and affecting handling and maneuverability.
Furthermore, heavy-duty leaf springs typically come with a higher price tag due to their reinforced construction and specialized design, resulting in increased costs for both purchase and installation.
Lastly, heavy-duty leaf springs often require more frequent maintenance and inspections to ensure optimal performance, leading to higher maintenance expenses and inconvenience for vehicle owners.
While heavy-duty leaf springs offer significant benefits, it's essential to carefully consider these potential drawbacks before making a decision.
Maintaining and servicing leaf springs is crucial for maintaining peak vehicle performance and safety. These essential suspension components bear the weight of the vehicle and absorb road shocks, making them vital for overall vehicle health.
Regular visual inspections of leaf springs are necessary to detect signs of wear, damage, or corrosion. It's important to check for cracks, deformities, or any indications of metal fatigue that could compromise the integrity of the leaf spring. Proper alignment and installation are also crucial to prevent uneven wear and operational issues.
Applying suitable lubricants regularly is essential to prevent metal-to-metal contact and reduce friction, preserving the flexibility and performance of leaf springs, especially in challenging conditions.
Any issues detected during inspections should be addressed promptly by a qualified technician, whether it involves repairing minor damage, replacing worn components, or realigning leaf springs. Routine maintenance tasks should include tightening U-bolts, following torque specifications, and replacing old bushings.
For commercial and off-road vehicles, it's advisable to periodically conduct load testing and inspect the suspension system to ensure leaf springs function within specified parameters. This proactive approach allows for early detection of any weakening or loss of load-bearing capacity, facilitating preventive maintenance or timely replacement.
In summary, meticulous care and maintenance of leaf springs are essential for vehicle longevity and safety. Regular inspections, proper lubrication, prompt issue resolution, and load testing are vital measures to prolong the lifespan of leaf springs and prevent suspension-related problems. Collaborating with qualified professionals and adhering to manufacturer guidelines are imperative for effective leaf spring maintenance and repair.
Provide different types of leaf springs which include conventional multi leaf springs, parabolic leaf springs, air linkers and sprung drawbars.
In terms of vehicle types, it include heavy duty semi trailer leaf springs, truck leaf springs, light duty trailer leaf springs, buses and agricultural leaf springs.
Thickness less than 20mm. We use material SUP9
Thickness from 20-30mm. We use material 50CRVA
Thickness more than 30mm. We use material 51CRV4
Thickness more than 50mm. We choose 52CrMoV4 as the raw material
We strictly controlled the steel temperature around 800 degree.
We swing the spring in the quenching oil among 10 seconds according to the spring thickness.
Each assembling spring set under stress peening.
Fatigue test can reach over 150000 cycles.
Each item use electrophoretic paint
Salt spray testing reach 500 hours
1. Reliable Performance: Leaf springs exhibit consistent performance attributes, ensuring occupants experience predictable handling and ride comfort throughout their use.
2. Efficient Weight Distribution: By effectively distributing the vehicle's weight and cargo, leaf springs enhance load balance and promote overall stability.
3. Superior Impact Absorption: Leaf springs excel at absorbing and cushioning the impact of uneven road surfaces, resulting in a smoother and more comfortable ride.
4. Enhanced Corrosion Resistance: Through proper treatment and coating, leaf springs demonstrate excellent resistance to corrosion, extending their lifespan and reliability across diverse environmental conditions.
5. Environmental Sustainability: The recyclability and reusability of leaf springs contribute to environmental sustainability by conserving resources and promoting eco-friendly practices.
1、Customization: Our factory can tailor leaf springs to meet specific customer requirements, such as load capacity, dimensions, and material preferences.
2、Expertise: Our factory’s staff possess specialized knowledge and skills in designing and manufacturing leaf springs, ensuring high-quality products.
3、Quality control: Our factory implements rigorous quality control measures to guarantee the reliability and durability of its leaf springs.
4、Production capacity: Our factory has the capability to produce leaf springs in large quantities, meeting the demands of various industries and customers.
5、Timely delivery: Our factory’s efficient production and logistics processes enable it to deliver leaf springs within specified timelines, supporting customer schedules.